December 4, 2022

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Tips for Rounding Wire Jewelry Cut Ends with Ease

4 min read

1 basic phase to improve your wire jewellery making is to make guaranteed your slash finishes are smooth and burr free. 

Tools Used to Round Wire

And getting a easy wire end isn’t extremely tricky – if you have the correct equipment.

When you are building wire jewellery, the slice end of wire is sharp and can simply scratch your pores and skin on make contact with.  Fantastic wire flush cutters that leave a straight edge are the to start with phase to obtaining a smooth wire edge. With a flush cutter, a person side of the lower wire will be straight and the other side will have a slight point.  

What are very good flush cutters? You’ll have to obtain which you prefer and satisfy your funds. 

I have a pair of Tronex flush cutters that are my absolute favourite – but I will not constantly use them due to the fact I messed up my prior preferred by not getting thorough how thick the wire was. My prior favorite was a pair of Lindstrom flush cutters that now have a compact divot in the cutter from using 16 gauge wire. Ugh. It continue to hurts me to seem at them. It hurt even a lot more when I seemed at the latest price ranges for these top quality wire cutters.

High quality, inexpensive wire flush cutters

The wire cutters that I use working day in and day out are 5 inch micro flush cutters from Harbor Freight that charge $3.99 per pair and have a life span guarantee. I have about 4 pairs of them and that is what you can expect to see in most of my pics. They slice all the wire I use day to day from 16g to 26g, stay sharp immediately after slicing FireLine and other fishing traces, and when they slide aside (which has only took place to one pair), I bring them back to the retail store for a no cost, no inquiries questioned substitution. Most discount resources you should not do the job properly – but I feel these are incredible.

I also have a pair of flush cutters from Xuron that I use for thicker wire, but I have not utilized them currently. In normal, I like Xuron tools – they are reasonably priced and very good top quality.

Regardless of how superior your flush cutters are and how perfectly you tuck the slash ends inside of wraps, you will also have to have a way to clean wire finishes. That is primarily accurate in order to make things like earring hooks which need an uncovered wire edge – that goes by means of someone’s ear! If you’ve ever not smoothed a wire stop enough, you can know when you put it through your ear.

Wire rounding tool or burr cup or cup bur

This is exactly where matters get attention-grabbing. 1st up is a software that is produced just for this purpose – named a wire rounding device, cup bur or burr cup – depending on who you might be chatting to. 

Tips for Rounding Wire Jewelry Cut Ends with Ease

I have at the very least a few of these, which you may well imagine would indicate they work. But I uncover them pretty worthless. The one particular pictured previously mentioned being the most worthless in my opinion. I despise that the collar arrived un-glued suitable as it arrived out of the offer. And I really don’t believe they do anything major to sleek the wire. 

To arrive to that conclusion, I did a side by facet 2 moment smoothing comparison in between the wire rounding resource and my nail files.  Same piece of 20 gauge wire, each finishes flush cut.

Best tools for rounding wire ends

A single a single facet of the wire I utilized the rounding software for 2 minutes. The other side I made use of nail documents – 1st a rough grit emery board and then a buffing style of nail file that experienced a few steadily smoother surfaces (all pictured above). The side that made use of the nail files were being smooth in about a minute, when compared to the the wire rounder that still experienced tough edges after 2 minutes.

jewelry making tips - best tools for rounding wire ends

jewelry making tips - best tools for rounding wire ends

I like that I’m a little psycho sufficient to assume you will be ready to explain to the variance amongst the wire ends in a picture. The real exam was of study course, closing my eyes and smoothing my finger or pores and skin about the wire. But just perhaps you can see that the next wire is extra evenly rounded on the edges? That is the a person with the nail files.

I attempted my metal data files far too. But they did not operate as well either. And they take off additional metal, which is what I don’t seriously want due to the fact I am using plated craft wire. Sooooo, it can be emery nail information for the gain on this 1.

There is some system when it will come to wire rounding. You can want to commence by smoothing the slash finish with the flat finish of the emery board, but then go over and about the facet slash edges to smooth and round them. Exact approach as you transfer down with finer/smoother grits of nail files. 

I employed the very same method with the wire rounder device also – started flat and straight on the conclusion and then tilted so it could round the edges. Even now did practically nothing. I outlined I had several wire rounding instruments. The other variation I have is in the initial picture and is aspect of a pin vise set. It really is easier to keep and transform – but nonetheless will not smooth as well or as quickly as I hope it to.

Let me know in the reviews if you use these instruments to get your wire finishes sleek or have a distinctive strategy or software.

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